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www.ColoradoClassicBroncos.com - View topic - Paint removal tips
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 Paint removal tips 
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Post Paint removal tips
Yesterday I hit the car wash on my way back from Denver. The Stroppe'd needed a quick bath and traffic was pissing me off, so it made for a good break.

Anyhow, on certain parts of the truck I took off as much paint as I did dirt. In light of this, is light to begin the paint removal and priming of my body before I begin the actual restomod later this year.

I've used flap discs on on 4 1/2" grinders to remove paint from hoods and rust from frames. They seem a bit aggressive for the body panels I'll be tackling during this and I haven't seen less aggressive grits available where I shop. So before I keep shopping for what might be the wrong product, I'd like to know what you guys use.

Are you using traditional angle grinders? Die grinders on air? Stripping by hand with blocks?

I know I have two layers of paint, one shot in 71 the other in 78. There may be a third layer from a PO parking lot oops, and possibly some putty in there.

Goal is bare metal, or as close to it as possible, to assess for rust currently not visible, as well as prep for repainting.

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Stroppe'd
1972 Sport, 302, 3 speed with old school Duff floor shifter, T shift Dana 20 with JB Fab twin stick, 4.11 gears with Trac-loc, Lincoln hydroboost, Chevy disc conversion, WH gas lift gate shock kit, 33" Duratrac tires on slots and about 2.5" of lift, Stroppe installed: bumper braces, dual shocks on all four corners, GM power steering, trans cooler mount, auto shift column, rollbar.

The Terrible One
1972 Sport uncut, 302, C4 with 1974 column , T shift Dana 20, 3.50 gears w/ limited slip, 1966 U13 Roadster kick panel, and factory power steering.

1973 Stroppe Baja project


Sun Feb 09, 2014 10:59 am
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Post Re: Paint removal tips
Aircraft paint stripper, very metal friendly and easy to use. Sold in Walmart (of all places) in aerosol form.


Sun Feb 09, 2014 11:06 am
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Post Re: Paint removal tips
Will it require the application of etching primer again after you use it? I considered it in the past, way back when, but I thought it went to bare bare metal.

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Stroppe'd
1972 Sport, 302, 3 speed with old school Duff floor shifter, T shift Dana 20 with JB Fab twin stick, 4.11 gears with Trac-loc, Lincoln hydroboost, Chevy disc conversion, WH gas lift gate shock kit, 33" Duratrac tires on slots and about 2.5" of lift, Stroppe installed: bumper braces, dual shocks on all four corners, GM power steering, trans cooler mount, auto shift column, rollbar.

The Terrible One
1972 Sport uncut, 302, C4 with 1974 column , T shift Dana 20, 3.50 gears w/ limited slip, 1966 U13 Roadster kick panel, and factory power steering.

1973 Stroppe Baja project


Sun Feb 09, 2014 11:18 am
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Post Re: Paint removal tips
I used a pneumatic orbital sander. Thought it worked the best of everything I used. I would suggest a wire wheel on an angle grinder too. Much less aggressive than the sanding flaps.

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sun Feb 09, 2014 11:24 am
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Post Re: Paint removal tips

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Stroppe'd
1972 Sport, 302, 3 speed with old school Duff floor shifter, T shift Dana 20 with JB Fab twin stick, 4.11 gears with Trac-loc, Lincoln hydroboost, Chevy disc conversion, WH gas lift gate shock kit, 33" Duratrac tires on slots and about 2.5" of lift, Stroppe installed: bumper braces, dual shocks on all four corners, GM power steering, trans cooler mount, auto shift column, rollbar.

The Terrible One
1972 Sport uncut, 302, C4 with 1974 column , T shift Dana 20, 3.50 gears w/ limited slip, 1966 U13 Roadster kick panel, and factory power steering.

1973 Stroppe Baja project


Sun Feb 09, 2014 11:30 am
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Post Re: Paint removal tips


Sun Feb 09, 2014 11:37 am
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Post Re: Paint removal tips
I used mostly 80 and 120. I think I bought 5 packs for like $8 at HF. The sander was like $30 at HF.

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sun Feb 09, 2014 11:47 am
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Post Re: Paint removal tips
Try using razor blades.I've stripped the topcoats off a few cars doing just that.Alot less mess than sanding or stripping.If the pressure washer is working use that to your advantage.


Sun Feb 09, 2014 11:54 am
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Post Re: Paint removal tips
X2 on the "aircraft stripper" (try placing a blob on your forearm, just to see if its potent enough first... lol just kidding). Never used the aerosol, just the jello in a can. Works well.

as a side note: we used to have aircraft stripper fights. A little flung from a loaded paint brush to a unsuspecting friend, makes for hours of entertainment! Wait! don't ask me to help you! lol

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Sun Feb 09, 2014 2:27 pm
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Post Re: Paint removal tips
Stripper is good but messy, and make sure to rinse/neutralize all of it. You don't want it creeping out from nooks & crannies when you start painting.

We used a lot of 80grit on 6" orbital sanders. Even 60 grit if you want to be aggressive.

If the pressure washer is working, go with that, much less clean up.

You'll need a light coat of etch primer on any bare metal, regardless of how it was stripped.

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74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Feb 09, 2014 5:02 pm
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Post Re: Paint removal tips

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Sun Feb 09, 2014 7:14 pm
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